Flat springs and shaped springs

Examples of individually manufactured flat springs and shaped springs

Quality and precision in flat and shaped springs

As with all of our products, you can count on the proven quality of our modern manufacturing facility when manufacturing your flat springs and shaped springs. Each spring is manufactured precisely to your specifications and meets the highest quality standards. Our fully automated production processes and continuous inspections ensure that your springs are not only produced precisely, but also consistently and reliably in large quantities.

Automation is not the only important factor here - our experienced and dedicated employees are behind every step and carefully monitor production. Our comprehensive quality management begins with the selection of high-quality raw materials and reliable suppliers and accompanies the entire manufacturing process right up to on-time delivery. This is how we guarantee you the highest part precision, repeatability and absolute reliability - properties that characterize our flat and shaped springs and deserve your trust.

further processing and surface technology

There are a wide range of processing and surface treatment options available for your flat springs. This means that additional functions can be added to the components.

Further processing
We are happy to laser, emboss, punch or bend your flat springs and shaped springs or grind and assemble them.

surface treatment
In the area of surface technology, we offer vibratory grinding or tumbling® as well as phosphating, burnishing, galvanizing and painting.

We can also produce other surfaces on request.

Flat springs in action

Whether for medical technology, the automotive industry, aerospace, electrical engineering, mechanical engineering or many other sectors – the range of applications for flat and shaped springs is particularly varied. Depending on where they are to be used and what requirements they will have to meet in the future, flat springs are either manufactured using a pure bending or stamping process or by laser cutting and subsequent forming by bending, embossing or deep-drawing.

Technical data for our flat springs and shaped springs

Types of feathers

Straight flat springs, shaped flat springs, disc-shaped flat springs, special flat spring solutions

Materials

Steel, spring steel, stainless steel and non-ferrous metals.

Widths

1.00 mm - 270 mm

Strengthen

0.10 mm - 3.0 mm

Quantity

Sample and one-off production, small and large series.

Manufacturing engineering

Lasering, embossing, punching, bending, grinding, assembling.

Surface technology

Trowalizing, phosphating, blackening, galvanizing and painting.

In the field of flat springs and shaped springs, we work with different materials depending on the requirements. Steel and spring steel are just as important as stainless steel and various non-ferrous metals Tailored exactly to your needs, we produce small and large series as well as sample and one-off products.

design service for technical springs

Save time and resources

Our design service accompanies you from the first idea to the final implementation of your project. We create detailed 3D models and precise technical drawings to make your concepts tangible. With the help of in-depth feasibility studies, we analyze the feasibility of your ideas and support you in optimizing existing products and developing new designs. We attach great importance to tailor-made solutions that are perfectly tailored to your requirements.

Our services at a glance:

3D modeling and visualization
Technical drawing creation
Feasibility analysis
Optimization of design and function

More info

Customised spring design is a speciality of Mario Schaaf technische Federn

The flat spring that suits you

If you don’t yet have a clear idea of what your feather should look like…
We design and build the right flat spring for you, contact us at 07141 / 49192-0.