Technical design of springs - header image for the design service of Schaaf Federn

Design service from Schaaf-Federn

From the initial idea to series production - we develop, test and optimise your technical spring

Do you need a specially developed spring for an individual application or would you like to optimise an existing spring? Our design service offers you Two flexible solutions:

New development & customised design:

We design your spring from the ground up - perfectly customised to your requirements profile.

Feasibility check & optimisation:

We analyse existing springs and optimise geometry, material selection and manufacturing processes for better performance and cost efficiency.

Personalised advice from our experts

Save time and resources

The experts from our design service support you from the initial idea to the final realisation of your project. We create detailed 3D models and precise technical drawings to make your concepts tangible. With the help of sound feasibility studies, we analyse the viability of your ideas and support you in optimising existing products and developing new designs. We attach great importance to customised solutions that are perfectly tailored to your requirements.

Our services at a glance:

3D modeling and visualization
Technical drawing creation
Feasibility analysis
Optimization of design and function

Request a quote

Send us your CAD data and we will send you an offer.

General request

Do you need further information? Please feel free to contact us.

Design service for customised technical springs - CAD-supported development of Schaaf springs

New development & design

If standard solutions are not sufficient, we develop your customised spring.
Our design engineers will design your spring exactly according to your requirements - from the first sketch to CAD models through to the finished product.

Services in new development:

Personalised advice:
We analyse your requirements and define the optimum spring solution.
Construction & Design:
Creation of precise CAD models and technical drawings.

Material selection:
We determine the optimum material based on load, environmental conditions and service life requirements.
Prototyping & testing:
Before series production, we test the function and load-bearing capacity of your spring.

Feasibility test & optimisation of existing springs

Are you already using a spring or do you already have a finished CAD design?
Perfect! Our experts check the feasibility and analyse specific optimisation options for higher performance, longer service life or more economical production. In this way, we ensure that your spring meets the requirements perfectly - efficiently, durably and cost-effectively.

Optimisation services:

Feasibility analysis:
Testing of load limits, service life and material selection.
Geometry optimisation:
Adjustment of spring forces, number of coils or dimensions for better functionality.

Cost savings:
Reduction of material costs or production costs without compromising on quality.
Alternative materials:
Advice on corrosion-resistant or more durable materials.

What process can you expect?

You send us your idea. We will work with you to plan the right spring - whether it's a completely new development or a further development as a product customisation according to customer specifications.

Your spring enquiry / offer / order

Do you already have a drawing, sketch or CAD file of your desired spring? Then simply send us the existing documents - simply by e-mail or via our Enquiry form. As soon as we have received your documents, our experts carefully check them for consistency, technical feasibility and realisation possibilities. We take into account all important aspects, such as material selection, production techniques and any special features, to ensure that the spring is ideally suited to your application.

If we discover during the audit that there are possible optimisations, we will of course discuss these with you in order to offer you the best possible solution. Following the audit, you will receive transparent feedback and a customised offer that is tailored precisely to your requirements.

Springs just-in-time

If you require a particularly fast and precisely scheduled delivery of your springs, we offer you the option of using our Express service directly with your enquiry. This means you can be sure that your order will be prioritised and processed within the desired time frame. Our just-in-time service enables you to reliably adhere to your project plans, even if there are last-minute changes or tight deadlines.

Right from the enquiry stage, we check the feasibility of your desired delivery times and take all the necessary steps to make the process efficient and punctual. Our experienced team and modern machinery guarantee smooth and fast processing without compromising on quality.

Reliable feedback

As soon as we receive your enquiry, our experts carry out a thorough component inspection to ensure that all technical requirements can be met. In doing so, we not only check the feasibility, but also take into account all relevant factors that are decisive for optimum realisation, such as material availability, production techniques and specific details of your requirements.

Once the inspection has been completed, you will receive prompt and reliable feedback from us, in which we provide you with clarity about the feasibility and a realistic estimate of the delivery time. This gives you all the important information at an early stage and allows you to plan the next steps in your project with confidence.

Offer / Order

Based on your requirements, we will be happy to provide you with a customised and precise quote that is precisely tailored to your wishes and needs. Our experts will take all the details into account - from specific material requests and technical requirements to the desired quantity. You will receive a customised quotation that covers all aspects of your project and offers you full cost transparency. As soon as you place your order with us, we set the production process in motion and ensure that your springs arrive on time and in top quality.

Analysing and understanding the framework conditions

After your order, we may contact you to clarify further details. In most cases, however, all general conditions can be clarified easily by e-mail.

Demanding applications require special springs according to their requirements. Our engineers are on hand to provide you with detailed advice in such cases. In the Direct contact all decisive factors can be discussed directly with you.

Our design department plans the Technically efficient and cost-effective solutionso that you receive exactly the spring that best suits your application and will be used later. You will receive a file as a step, DXF, SLDPRT or 3D PDF for checking.

In special cases, a Close co-operation This may also be necessary, where we can immerse ourselves in the design environment together with you via digital meetings and make direct arrangements and adjustments according to your specifications using 2D or 3D visualisations.

Fast, high-precision production

Our aim is to manufacture your springs with the highest precision and in the shortest possible time. Thanks to our modern machinery and strict quality assurance, we guarantee that every component is produced exactly according to your specifications. Our manufacturing processes are designed to fulfil even the most demanding requirements in the shortest possible time, so that you receive your products on time and in perfect quality. Efficiency and precision go hand in hand with us to guarantee you a smooth and fast process - even for complex or short-term projects.

What costs will you incur?

We help you to refine your product, but above all to develop it faster and therefore more cost-effectively. We charge for our services according to the scope of the requested spring design. You send us your Enquiryand we will prepare an offer for you.