Konstruktions-Service von Schaaf-Federn

Von der ersten Idee bis zur Serienreife – wir entwickeln, prüfen und optimieren Ihre technische Feder

Sie benötigen eine speziell entwickelte Feder für eine individuelle Anwendung oder möchten eine bestehende Feder optimieren? Unser Konstruktions-Service bietet Ihnen zwei flexible Lösungen:

Neuentwicklung & maßgeschneiderter Entwurf:

Wir konstruieren Ihre Feder von Grund auf – perfekt abgestimmt auf Ihr Anforderungsprofil.

Machbarkeitsprüfung & Optimierung:

Wir analysieren bestehende Federn und optimieren Geometrie, Materialwahl und Fertigungsprozesse für bessere Leistung und Kosteneffizienz.

Persönliche Beratung durch unsere Experten

Save time and resources

Die Experten von unserem Konstruktionsservice begleiten Sie von der ersten Idee bis zur finalen Umsetzung Ihres Projekts. Wir erstellen detaillierte 3D-Modelle und präzise technische Zeichnungen, um Ihre Konzepte greifbar zu machen. Mithilfe fundierter Machbarkeitsstudien analysieren wir die Realisierbarkeit Ihrer Ideen und unterstützen Sie bei der Optimierung bestehender Produkte sowie der Entwicklung neuer Designs. Dabei legen wir großen Wert auf maßgeschneiderte Lösungen, die perfekt auf Ihre Anforderungen abgestimmt sind.

Our services at a glance:

3D modeling and visualization
Technical drawing creation
Feasibility analysis
Optimization of design and function

Request a quote

Send us your CAD data and we will send you an offer.

General request

Do you need further information? Please feel free to contact us.

Customised spring design is a speciality of Mario Schaaf technische Federn

Neuentwicklung & Entwurf

Wenn Standardlösungen nicht ausreichen, entwickeln wir Ihre individuelle Feder nach Maß.
Unsere Konstrukteure entwerfen Ihre Feder exakt nach Ihren Anforderungen – von der ersten Skizze über CAD-Modelle bis hin zur fertigen Produktion.

Leistungen in der Neuentwicklung:

Individuelle Beratung:
Wir analysieren Ihre Anforderungen und definieren die optimale Federlösung.
Konstruktion & Design:
Erstellung präziser CAD-Modelle und technischer Zeichnungen.

Materialauswahl:
Wir bestimmen den optimalen Werkstoff basierend auf Belastung, Umweltbedingungen und Lebensdaueranforderungen.
Prototyping & Tests:
Vor der Serienfertigung prüfen wir Funktion und Belastbarkeit Ihrer Feder.

Machbarkeitsprüfung & Optimierung bestehender Federn

Sie setzen bereits eine Feder ein oder haben schon eine fertige CAD-Konstruktion?
Perfekt! Unsere Experten prüfen die Machbarkeit und analysieren gezielt Optimierungsmöglichkeiten für höhere Leistung, längere Lebensdauer oder eine wirtschaftlichere Fertigung. So stellen wir sicher, dass Ihre Feder den Anforderungen optimal entspricht – effizient, langlebig und kosteneffizient.

Leistungen in der Optimierung:

Machbarkeitsanalyse:
Prüfung von Belastungsgrenzen, Lebensdauer und Materialwahl.
Geometrie-Optimierung:
Anpassung von Federkräften, Windungszahlen oder Abmessungen für bessere Funktionalität.

Kosteneinsparung:
Reduzierung von Materialaufwand oder Fertigungskosten ohne Qualitätseinbußen.
Alternative Werkstoffe:
Beratung zu korrosionsbeständigen oder langlebigeren Materialien.

What process can you expect?

You send us your idea. We will work with you to plan the right spring - whether it's a completely new development or a further development as a product customisation according to customer specifications.

Your spring enquiry / offer / order

Do you already have a drawing, sketch or CAD file of your desired spring? Then simply send us the existing documents - simply by e-mail or via our Enquiry form. As soon as we have received your documents, our experts carefully check them for consistency, technical feasibility and realisation possibilities. We take into account all important aspects, such as material selection, production techniques and any special features, to ensure that the spring is ideally suited to your application.

If we discover during the audit that there are possible optimisations, we will of course discuss these with you in order to offer you the best possible solution. Following the audit, you will receive transparent feedback and a customised offer that is tailored precisely to your requirements.

Springs just-in-time

If you require a particularly fast and precisely scheduled delivery of your springs, we offer you the option of using our Express service directly with your enquiry. This means you can be sure that your order will be prioritised and processed within the desired time frame. Our just-in-time service enables you to reliably adhere to your project plans, even if there are last-minute changes or tight deadlines.

Right from the enquiry stage, we check the feasibility of your desired delivery times and take all the necessary steps to make the process efficient and punctual. Our experienced team and modern machinery guarantee smooth and fast processing without compromising on quality.

Reliable feedback

As soon as we receive your enquiry, our experts carry out a thorough component inspection to ensure that all technical requirements can be met. In doing so, we not only check the feasibility, but also take into account all relevant factors that are decisive for optimum realisation, such as material availability, production techniques and specific details of your requirements.

Once the inspection has been completed, you will receive prompt and reliable feedback from us, in which we provide you with clarity about the feasibility and a realistic estimate of the delivery time. This gives you all the important information at an early stage and allows you to plan the next steps in your project with confidence.

Offer / Order

Based on your requirements, we will be happy to provide you with a customised and precise quote that is precisely tailored to your wishes and needs. Our experts will take all the details into account - from specific material requests and technical requirements to the desired quantity. You will receive a customised quotation that covers all aspects of your project and offers you full cost transparency. As soon as you place your order with us, we set the production process in motion and ensure that your springs arrive on time and in top quality.

Analysing and understanding the framework conditions

After your order, we may contact you to clarify further details. In most cases, however, all general conditions can be clarified easily by e-mail.

Demanding applications require special springs according to their requirements. Our engineers are on hand to provide you with detailed advice in such cases. In the Direct contact all decisive factors can be discussed directly with you.

Our design department plans the Technically efficient and cost-effective solutionso that you receive exactly the spring that best suits your application and will be used later. You will receive a file as a step, DXF, SLDPRT or 3D PDF for checking.

In special cases, a Close co-operation This may also be necessary, where we can immerse ourselves in the design environment together with you via digital meetings and make direct arrangements and adjustments according to your specifications using 2D or 3D visualisations.

Fast, high-precision production

Our aim is to manufacture your springs with the highest precision and in the shortest possible time. Thanks to our modern machinery and strict quality assurance, we guarantee that every component is produced exactly according to your specifications. Our manufacturing processes are designed to fulfil even the most demanding requirements in the shortest possible time, so that you receive your products on time and in perfect quality. Efficiency and precision go hand in hand with us to guarantee you a smooth and fast process - even for complex or short-term projects.

What costs will you incur?

We help you to refine your product, but above all to develop it faster and therefore more cost-effectively. We charge for our services according to the scope of the requested spring design. You send us your Enquiryand we will prepare an offer for you.