Certain question always arises when it comes to the efficiency of a product to be built, a plant or generally the realization of a technical project: Where do I take standard components and where do I take the individually manufactured component?
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In the field of technical springs such as leaf springs, stamped or bent parts, the decision is increasingly being made in favor of an individual spring construction. This has to do with the fact that the performance of an individual component, which at first glance seems more complex to produce, has a very simple result due to its sustainability and specifics: it pays off!
Holding, connecting, clamping, fastening, closing, securing, latching or contacts: as diverse as the functional framework of technical springs, especially leaf springs, is, the range of standardized products that cover a lot, but not everything, is just as large and unmanageable. The individualized production of special spring constructions has a decisive advantage: You don't have to make any compromises.
Manufacturers of technical springs have long been prepared to get involved in the development of the solution very early on in the consultation and planning phase. The customer benefits from the manufacturer's experience in countless "trades". We at Schaaf have implemented so many and varied industry solutions for technical springs, leaf springs, stamped and bent parts as well as laser parts made from a wide variety of materials including stainless spring steel that we can guarantee a high level of specialist understanding of your problem. A conversation is worthwhile even in the phase of fundamental problem identification.
If you don't want an off-the-shelf solution, but instead want sustainable efficiency, you need an expert. Practical experience and the memory of similar cases with special tasks count. You have to know a lot: The right material and its treatment and finishing. In addition, there is the reproducible prototyping, of course also the availability of optimal tools, flexible production processes and the differentiated knowledge of the most modern digital development and production systems. This know-how then flows into the development of the spring geometry and the resulting optimum design. It should ideally be in the hands or minds that have already developed solutions for almost every industry and application. Know-how is key!
The production quality of a single spring should not differ from that of a series production. This applies to the brain power in planning and development as well as the use of the most modern and, in individual cases, high-performance machinery. The tailor-made spring design also requires the full range of manufacturing techniques, from stamping and embossing to grinding and lasering. Surface refinements such as galvanizing, blackening, phosphating, tumbling and of course painting should be part of the experience-based competencies in the manufacturer's portfolio. Customers should always make sure that the entire range of the above factors is mastered by the manufacturer. Only this full competence ensures the sustainable quality that is needed for long-lasting functionality, even for the unique spring construction.
The optimal leaf spring lasts – and doesn't last either. It gets stuck - and loosens. With maximum uniformity, reliability and a long service life. As simple as the requirements are, the comprehensive competence of the manufacturer is just as important. It is by no means easy to find a simple solution, especially when it comes to highly specific requirements. However, this calculation is simple: the higher the number of pieces, the lower the cost difference between an individual spring design and a standard spring. So there is no contradiction when more and more users are solving an alleged standard problem with an individual spring construction.
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